Manufacturing Rework Specialist
Manufacturing Rework Specialist
Job Summary:
The Manufacturing Rework Specialist is responsible for diagnosing, reworking, and improving composite and electromechanical assemblies to meet engineering and quality requirements while supporting production deliverables. This hands-on role ensures materials, tools, and equipment are available and partners with Production Leads, Supervisors, Engineering, and the MRB team to identify root causes, interpret NCRs, and implement corrective actions. The position performs rework on complex assemblies, assists with prototype builds and test equipment setup, creates and updates NCRs, and contributes to build documentation and work instructions. The Manufacturing Rework Specialist monitors quality metrics, escalates process or quality issues, supports continuous improvement, and ensures compliance with ISO 9001/AS9100 standards while promoting a safety-first culture.
Responsibilities and Duties:
Ensure the team has necessary raw materials, tools, consumables, and equipment to meet daily deliverables.
Monitor and report on quality metrics to support continuous improvement and adherence to standards.
Track training and skill development within the team to maintain required levels of skillset redundancy across assemblies.
Identify, resolve, and escalate roadblocks or production issues, acting as a liaison between the Production Leads/Supervisors and the Engineering team.
Remain actively involved in personal production work alongside the team.
Support the manufacturing team with the rework of composite parts and/or electromechanical assemblies.
Support the MRB team with interpretation of NCRs from knowledge of how the parts interact as a single unit and as a whole assembly • Create, update, and close NCRs
Follow written work instructions to assemble and document the build of each assembly.
Escalate any process or quality issues to appropriate stakeholders.
Offer suggestions to improve safety, quality, on-time delivery, and productivity.
Build and set up test equipment.
Assist engineering in the development and fabrication of prototypes parts and assemblies
Utilize basic hand tools to create assemblies
Assist the engineers as they create, modify & test products and processes
Help create build documentation and work instructions of assemblies
Support other functions of the company depending on skills, workload, prioritization
Communicate and escalate any process or quality issues
Adhere to safety requirements and promote a safety-first culture
Required Qualifications and Skills:
2+ years of relevant experience in a manufacturing environment.
Quick learner, hard-working, with skilled hands and strong attention to detail.
Technical hands-on capability, including but not limited to wiring, soldering, parts fabrication, assembly, and general shop maintenance.
Excellent collaboration and communication skills; able to remain calm and professional in a fast-paced environment.
Ability to verbally communicate, read and comprehend work instructions and Engineering documents
Experience operating within an ISO 9001 or AS9100 quality environment
Proficiency with handling using lithium-ion batteries
Desired Qualifications and Skills:
Experience fabricating composite parts and assemblies
Experience assembling simple UAV systems
Understanding of GD&T tolerancing basics
Experience designing tooling and fixtures to support assembly and fabrication
Ability to perform simple electronic diagnostics using a multimeter and other equipment
Certifications as a trainer for workmanship standards such as IPC, J-STD, etc.
Ability to use advanced measurement and inspection tools
Experience assembling complex UAV systems
Firm understanding of GD&T tolerancing and technical drawing standards
Proficient with advanced tools and equipment • Interpret and understand technical drawings and documents.
Comprehensive Benefits & Perks:
Health & Wellness: Choose from three health, dental, and vision plans - including a 100% employer-paid option covering both employees and their families.
Paid Time Off: Enjoy 120 hours of PTO, 80 hours accrued plus an additional 40 hours of holiday break pay in addition to Christmas Eve, Christmas Day, and New Year’s Day off.
Life Insurance: $25,000 employer-paid life insurance policy, with the option to purchase additional coverage for employees and their families.
Supplemental Coverage: Access optional benefits such as Critical Illness, Hospital Indemnity, Accident Insurance, and Critical Illness with Skin Cancer coverage.
Health Savings Account (HSA): Take advantage of a tax-advantaged HSA to manage medical expenses.
Retirement Savings: 401(k) with a company match to support your financial future.
Paid Holidays: Enjoy 9 paid holidays throughout the year.
Work Environment: A casual dress code, complimentary snacks, and a welcoming company culture.
Ideal Location: Work in an area that offers an outstanding quality of life - a perfect place to live, work, and play!
Company Overview:
Empirical Systems Aerospace, Inc (ESAero) is a leader in aerospace engineering, product development, and manufacturing, dedicated to delivering high-quality, innovative, and cost-effective solutions to the industry. We specialize in cutting-edge system design, rapid product development, precision manufacturing, comprehensive testing, and technology demonstrations to support the evolving needs of the aerospace community. Committed to excellence, on-time delivery, and continuous growth, we invest in infrastructure to expand our manufacturing and aftermarket capabilities while maintaining the highest standards of engineering services.
At ESAero, we don’t just build products, we engineer solutions that propel
the aerospace industry forward.
**This position is fully on-site at ESAero in San Luis Obispo, CA**
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ESAero is an equal opportunity employer.
E-Verify participation required for employment.
Must present proof of authorization to work in the United States.
Must be able to pass background check and drug test.
Hiring Range: $ 30.00-$38.00 Hourly/Non-Exempt